CNC Foam Cutting

With several horizontal computer numerical control (CNC) machines under our roof, including both oscillating and continuous saws, we have the capability to craft incredibly precise products. Able to finely adjust measurements, the CNC machines are perfect for detailing products to exact consumer specifications. Even with their precision, CNC cutters are just as powerful as the vertical and horizontal saws, able to handle up to 8LB density foam, depending on the variety.

Using computer programming to map out the desired design, these machines produce clean lines and sharp angles that would be impossible to replicate by hand. We are able to produce customer-specific products from the buns, as well as a variety of sheet patterns and contoured products. The continuous-blade machines have tables that rotate the bun automatically, allowing for 3D rendering of a product without manual manipulation, and a blade that can be "twisted" ± 360° to work around the bun. The oscillating machines require that buns be rotated manually, but the blade has no angle restriction, as it utilizes a back-and-forth sawing motion. Additionally, all CNC saws have all been re-engineered since their arrival for improved performance and less downtime, as well as lower sound levels.

Examples of products fabricated by this machine:


Getting foam products for your every need has never been easier with our selection of affordable items. None of our products would be possible without the machines used to create them. In our journey to bring you the highest quality products, we use machines such as our vertical CNC to achieve the best result! Let's take a closer look at this state-of-the-art apparatus.

Our vertical CNC machine is designed for precision due to the high-speed cuts performed by its blade. Because of the efficiency of this machine we are able to keep our prices at competitive figures. Since we are able to finely adjust measurements in the computer, the vertical CNC machine is perfect for detailing products in a highly efficient manner. This machine allows for accurate contours and shaping due to the blade being able to turn a full 360 degrees.

Once the cut is programmed into the system, the vertical CNC can cut accurate lines and sharp angles that would be impossible to replicate by hand. Using this highly efficient machine, we are able to cut mattresses, mattress toppers, and foam pit cubes in a timely manner. This machine is also built perfectly to produce foam for large dining room seating, stadium seating, or other mass seating applications. The belt on the machine also makes quick work of foam by allowing it to move back and forth as needed as the blade cuts. Additionally, all CNC saws have been re-engineered since their arrival for improved performance and less downtime, as well as lower sound levels, to help with precision, speed, and overall quality of the finished product. With so many products made by Foam Factory, the vertical CNC cutter has become crucial in increasing productivity and efficiency for all of our customer's needs.

Examples of products fabricated by this machine: